Straight Wire Bending Machine

Straight Wire Bending Machine

High performance of 3D automatic CNC wire bending machine widely used in mass production or standardized production, such as in car and motorcycle parts, such as car seat frame steel wire, the framework and steel wire of the visor, car door lock lever, hood support bar and so on, also used in the shopping cart, storage, shelves and other products of wire bending.

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It is a 3 dimensional CNC wire bending machine . Three-axis with Japan yaskawa servo motor . Feeding (Y) axis,  Rotation (B) axis, Bending (C) axis,, axial displacement of the up and down, catch a feeding device, rotary feeder, automatic feeding device, discharge device are driven by electromagnetic cylinder, the machine has three axis control guarantee high precision, bigger bending power  , all programming and input directly in conversational industrial computer touch screen, all the information that can be automatically selected in Chinese or English display, operation is convenient, rapid and accurate. High performance of 3D automatic CNC wire bending machine widely used in mass production or standardized production, such as in car and motorcycle parts, such as car seat frame steel wire, the framework and steel wire of the visor, car door lock lever, hood support bar and so on, also used in the shopping cart, storage, shelves and other products of wire bending.

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Parameters:

Model


Parameters

    RZ-10

      RZ-15

Capacity

φ2-φ7mm(Q235 steel   wire)

φ2-φ12mm T1.5mm   (copper  pipe)

φ2-φ10mmT1.5mm   (Steel  pipe)

φ2-φ10mm(Q235 steel   wire)

φ2-φ15mm T1.5mm   (copper  pipe)

φ2-φ10mmT1.5mm   (Steel  pipe)


Bending length

Unlimit

Unlimit


Max length of single   feeding

750 mm

1050 mm

Max bending angle

200°

190°

Max bending time

30

30

Benidng  speed

180°/s

180°/s

Feeding Speed

1000mm/s

1000mm/s

Rotating speed

360°/s

360°/s

Input method

YBC XYZ

YBC XYZ


Precision

Bending

±0.05°

±0.05°

Feeding


±0.05mm

±0.05mm

Rotating

±0.05°

±0.05°

The functional characteristics of the control system of three-dimensional full-automatic CNC bending machine are as follows:
a) Japan's YASKAWA servo motor is used in combination with the American DYNAPATH brand PC BASE industrial computer control system and the 15-inch color industrial touch screen to realize automatic control of the mechanical part. It has strong anti-interference ability and is suitable for use in various harsh working environments.
b) The Windows XPE human-computer dialogue program is professional and easy to use, so that users can be familiar with the system operation in a short time; The separate console is convenient for operators to adjust and use.
c) Standard Chinese display, Chinese and English can be installed according to customer needs.
d) It has unlimited machining program and unlimited bending program, and can be backed up by USB flash disk.
e) The memory and storage time of processing program and bending program is unlimited, and the program will not be lost due to power failure or long-term non-use.
f) The processing program is equipped with password protection function to prevent others from randomly modifying and causing abnormalities.
g) In the bending program, the independent processing speed of each axis can be set at 0-99 segments in each processing step. It has multi-section speed for adjustment, and can realize simultaneous movement of three axes, elastic wire processing settings, select different modes to flexibly use for different workpieces, and improve work efficiency.
h) During full-automatic processing, the total time and wire data of bending completion of each line piece are displayed, such as bending timing, processing count, shift production capacity, total output and other functions.
i) In case of any error or fault during automatic processing, the mechanical action can be suspended. After the error or fault is eliminated, the machine can still choose to continue to complete the unfinished work of the wire piece to properly avoid wire waste.
j) The control program has the function of automatic error detection and countermeasure text display, and the information of machine failure or illogical operation will be directly displayed on the screen, in cooperation with the description method, to prevent the machine from being damaged by human operation error. The above automatically detected abnormal information will be recorded and automatically stored for future maintenance reference.
k) Both automatic and manual modes have the function of mode setting, which can set a variety of different working modes, such as single-step operation, half-cycle operation, full-cycle operation, etc., to improve production efficiency.
m) Manual servo operation can set absolute value and relative value movement, accurate, convenient and fast.
n) Manual mode graphic selection operation to avoid manual misoperation.
o) With multiple delay parameter settings, the most appropriate time difference can be selected for each axis action to meet various bending changes.
p) The button has the automatic detection function of circuit input and output, which can easily find out the possible fault location.
q) In the process of processing, the touch screen of the mobile industrial controller displays the current processing value, speed value and precision value of the wire feed (Y) axis, the wire transfer (B) axis, and the bending (C) axis. It can also set the single-step execution action, semi-cycle operation, and full-cycle operation. At the same time, it can freely select manual, semi-automatic, and full-automatic. It uses the elastic button switch and has three functions of automatic start, emergency stop, and emergency stop to continue working, It is convenient for manual intervention when bending special workpieces, with high safety performance.
r) The wire feeding (Y) axis is driven by a servo motor, which can realize the positioning of the bending position of each bend and the distance between the bending angle and the bending angle, and can control the feeding speed and positioning accuracy.
s) The turning line (B) axis is driven by a servo motor, which can realize the angle and positioning in different directions of each bend, and can control the speed and accuracy of the angle.
t) Bending (C) axis is driven by servo motor, and corresponding bending speed can be set for different bending angles.
u) Air pressure pressing mechanism: the air pressure pressing mechanism can keep the wire and the mold in the same horizontal line, and ensure the bending accuracy.
v) The electric box is equipped with industrial heat exchanger to maintain constant temperature, which can avoid damage to electronic components due to high temperature.



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